Carton Flow Rack in Moriarty, NM

Separate truck activity from case handling

Describe dock appointments, unloading areas, and the path from receiving to replenishment. Plot a buffer for cases waiting to enter lanes so installation planning and everyday stock movement do not depend on keeping a truck approach empty.

Classify the parts packaging

Group cases and totes by base construction, dimensions, and operating weight. Include packages containing loose dense parts and lighter accessories, since similar outside dimensions can conceal very different roller loading and movement characteristics.

Allocate frontage before adding depth

Assign accessible pick locations to repeat items, then determine how much queued stock each needs. Compare adjustable dividers and modular widths with the likely changes in the assortment instead of giving every SKU an identical lane.

Stage installation and operating checks

Coordinate material arrival and managed installation with the receiving team. Demonstrate rear loading, front removal, and lane identification using representative stock, and establish how employees isolate an obstructed lane without reaching into the moving queue.

Carton Flow Racking for Mixed Parts Demand

Separate Dock Buffers From Replenishment

Moriarty service area

A case flow rack module carries packages down a controlled incline toward a retaining front stop. Roller or wheel spacing must support the base throughout movement, including the transition into the pick position. Check the lightest operating package as well as the heaviest stocked case when assessing travel.

Lane widths need enough clearance for package variation without allowing cartons to turn sideways. Dividers define each path and help employees recognize where one SKU ends and another begins. Tote ribs, projecting lids, carton seams, and soft bottoms all deserve inspection before choosing track arrangements and lane spacing.

Existing pallet bays can receive gravity modules when dimensions, attachments, and supporting capacity are suitable. Review clear openings and beam elevations alongside the intended picking posture. Reserve pallets above the modules require a handling plan that separates overhead replenishment activity from people selecting parts at lower levels.

Front picking and rear restocking support FIFO within each correctly loaded lane. Batch labels and lane assignments are still needed when receipts overlap. Picking speed comes from consistent presentation and shorter searching paths, not from pushing every accessory into gravity storage regardless of demand or packaging behavior.