Carton Flow Rack in Bernalillo, NM

Map orders against staging

Identify the boxed items repeatedly selected together and the space needed to assemble their orders. Mark the approach from the US 550 receiving side where relevant. Do not place rear loading across the only practical outbound staging route.

Compare package behavior

Gather representative light cartons, heavier boxes, and any reusable totes intended for picking. Review underside support, travel direction, divider clearance, and the front restraint together. One demonstration cannot represent the entire assortment.

Allocate lanes by task

Decide which SKUs receive dedicated tracks and how many queues each needs. Relate depth to refill frequency rather than holding every receipt at the face. Include visible location labels and a method for keeping older eligible batches ahead of newer ones.

Coordinate the working transition

Agree the installation sequence and temporary stock locations with the dispatch team. Once modules are placed, check sample travel and access from both faces. Review how staff isolate an obstructed lane without pulling cartons sideways through dividers or entering the queue.

Carton Flow Rack Planning for Dispatch Space

Keep Restocking Outside Outbound Staging

Bernalillo service area

Inclined roller lanes use package weight to move cases toward a retaining front stop. Roller spacing and track arrangement must support the loaded base continuously enough for predictable travel. Soft cartons, projecting tape, and tote runners warrant attention because each can change contact or introduce resistance.

Modules organize the picking face into levels, with lane dividers separating adjacent products. Set widths around the widest expected package variation, then assess whether narrower cartons can skew. Presentation height and clearance above the container should suit whole-case removal or access to pieces inside an opened box.

Retrofitting modules into pallet bays can combine reserve stock and forward picking, subject to reviewing the supporting rack and intended loads. Existing beam elevations may not provide useful hand clearance. Check attachments and reserve handling access instead of treating every clear opening as a ready-made module position.

FIFO follows from front picking and rear restock within each lane; it still needs disciplined batch assignment across the module. With case flow rack, construction supply teams can distinguish dated adhesives from undated hardware through separate lane rules. Confirm package suitability and storage requirements before including either product group.